Installing oversized glass with robot and vacuum cups — how glass panels of hundreds of kilograms are installed
Specialised Installation
Mar 1 2026·8 min read

Installing oversized glass with robot and vacuum cups — how glass panels of hundreds of kilograms are installed

A 3×4 m tempered glass panel 12 mm thick weighs 360 kg — impossible to handle manually without major risk of breakage and accidents. The vacuum cup robot allows millimetre-precise positioning of panels up to 1,400 kg. Complete guide: how it works, what equipment we use and why it is the only safe installation method.

Why large glass cannot be installed manually

A 3×4 m tempered glass panel at 12 mm thickness weighs 360 kg. Manual handling without specialised equipment risks breakage and serious accidents. The vacuum cup robot allows millimetre-precise positioning of panels up to 1,400 kg.


How the vacuum cup robot works

Vacuum cups create negative pressure on the glass surface. An industrial 200mm cup at 0.85 bar generates ~270 kg holding force. Multi-cup systems reach 1,400 kg total capacity.

TGT RoboCrane 1400 — our equipment

  • Maximum capacity: 1,400 kg per panel
  • Working height: up to 10 m
  • Lateral range: up to 7.5 m
  • Positioning precision: ±1 mm by remote control
  • Movements: 360° rotation, fore/aft tilt, lateral movement, telescoping
  • Mobility: tracks — works on any terrain including gravel, sand, small steps
  • Double vacuum circuit per EN 13155 — independent backup if one circuit fails

When is robotic equipment mandatory?

CriterionManual teamVacuum robot
Panel < 60 kg✅ PossibleOptional
Panel 150–400 kg❌ Not safely possibleMandatory
Panel > 400 kg❌ ProhibitedMandatory
Height > 4m⚠️ LimitedMandatory
Precision required < 2 mm❌ Not achievable✅ ±1mm

Indicative prices for specialised glass installation — 2026

> ⚠️ Important note: All prices are indicative and subject to change. Always request an updated quote.

ServiceEstimate
Robot + team mobilisation (Bucharest/Ilfov)600–1,200 EUR
Installation per panel < 200 kg250–450 EUR
Installation per panel 200–600 kg450–800 EUR
Installation per panel > 600 kg800–1,500 EUR

WhatsApp: +40 752 443 435 | Mon–Fri 10–18

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